EFCOG Best Practice #35
PDF Version
Title:
Building Commissioning for
Non-Nuclear Facilities (7/24/05)
Facility:
Oak Ridge National
Laboratory
Point of
Contact: Tom
Etheridge, 865-574-0115,
etheridgejt@ornl.gov
Brief
Description of Best Practice:
Building commissioning is a tailored systematic process for
achieving, verifying, and documenting that the non-nuclear
facility and its systems, subsystems, and equipment are
planned, designed, installed, and tested, and are capable of
being operated and maintained according to the Owner's Project
Requirements (OPR). (For nuclear projects the Startup
Readiness process in DOE O 425.1C applies.) Building
commissioning is being utilized as a broader and focused
activity in the commercial building process. Commissioning in
a graded approach may begin early in the planning/design phase
and be carried through the post occupancy period.
Commissioning is being integrated into the construction
process to ensure that owners and investors get good buildings
for their investments. It is a method of risk reduction for
new construction projects or major capital improvements and it
is a comprehensive way to assess and tune up performance of
existing buildings. Building commissioning for new buildings
“focuses on verifying and documenting that the facility and
all of its systems and assemblies are planned, designed,
installed, tested, operated and maintained to meet the owner’s
project requirements”
According to the General Services Administration,
“Commissioning for existing buildings identifies causes and
recommends solutions to typical problem areas such as high
energy costs and poor comfort or indoor air quality. The
commissioning agent and team can be comprised of varying
participants depending upon scope, complexity and budget of
the project. Commissioning (or Re-Commissioning which occurs,
generally a year after initial Commissioning and annually
thereafter) is applicable throughout the lifecycle of a
building to assure that the building is built and operates as
intended. This assurance is needed not only at the beginning
of a builds life (i.e. design and construction) but also when
any renovation work occurs as well as periodically during the
on-going operation of a building.
Why the
Best Practice was used:
To ensure
efficient building are delivered to owner’s requirements.
Overall the Building Commissioning process is intended to
smooth the building turnover process, realize energy savings;
assure indoor air quality; improve system function, operation
and maintenance and increase thermal comfort. Key elements of
a comprehensive Building Commissioning Plan include:
-
Documentation of Operational Program Requirements as well
as Operating Sequences
-
Verification of systems performance based on Design Intent
Document(which should also contain postulated upset
conditions) and documented by functional testing and
measurement
-
Preparing
and submitting O&M manuals and the training of building
operations staff on system operations and maintenance
procedures.
-
Ongoing
monitoring of system performance(With modern Building
Automation Systems[BAS] the monitoring occurs through
monitoring & logging of critical system performance
pramaters and “off normal” situations are noted real time
for correction by the operations staff).
What
are the benefits of the Best Practice?
- Fewer change orders during
the construction process
- Fewer call-backs
- Long-term tenant
satisfaction
- Lower energy bills
- Avoided equipment
replacement costs
- Improved operating margins
for building owners once the building is occupied
- Assures building’s
operational staff is properly trained
- Operations and maintenance
manuals are compiled correctly at project turn-over.
- Aids in completing project
management/operational requirements such as project reviews
and Operational Readiness Reviews
- A fully functional
building at first occupancy (within warranty)
- Safer and more comfortable
building
- Fewer disputes between
building owner and General Contractor
- Discovery of problems
earlier in the process when they are less expensive to
correct
Owner
commitment to the process is extremely important and must be
explained to all parties and stakeholders. Without a firm
understanding of responsibilities the process can falter.
What
problems/issues were associated with the Best Practice?
A well
planned approach should be formulated in the early planning
stages of the project to determine the extent to which
commissioning will be employed. Once this decision is made
adequate resources need to be committed. One key aspect of
the commissioning process is to establish a clear
understanding by all parties involved of the roles and
responsibilities of the various participants including the
owner, commissioning agent, A/E, other design support,
construction contractors, and the future building/system
maintenance staff. Each play a pivotal role in the
commissioning process and their actions or inactions can have
an impact on the process. Owner commitment to the process is
extremely important and must be explained to all parties and
stakeholders. Without a firm understanding of responsibilities
the process can falter. Identifying resources both in-house
and subcontracted that brings expertise to the process. In
house resources must be convinced the commissioning process
adds value compared to what has been done in the past.
How the
success of the Best Practice was measured:
At ORNL,
commissioning is a new tools/process being deployed in various
levels. Success is measured in a qualitative manner.
Projects which have utilized commissioning have experienced
smoother transitions between construction and operations and
have provided operational maintenance staff with a complete
package of system documentation. In some cases the use of an
independent commissioning agent has help construction
contractors to improve construction quality.
Description
of process experience using the Best Practice:
At ORNL a
form of commissioning on facility related construction
projects utilizing in-house project, design and construction
management staff has always been performed. The process
however did not have the overarching coordination now being
deployed in most commissioning efforts. In prior efforts the
design staff and construction staff provided quality
assurance, quality control, design and construction
surveillance.
ORNL has
six major construction efforts underway or recently completed
which utilized some form of commissioning. Each of these
projects tailored the commissioning effort to fit both the
scope and budget of the project. Most of the projects
utilized a contracted commissioning agent during some phase of
the project. On one project, the commissioning effort is
being performed by an in-house commissioning team made up of a
project manager (commissioning agent), disciplined design
staff and construction field representatives. Web Publishing
Information:
ISM Core Function and Guiding Principle to which the Best
Practice relates
|
Core Function 1: Define
Scope of Work |
|
Core Function 2: Analysis of Hazards |
|
Core
Function 3: Develop and Implement Hazard Controls |
|